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STUD TRACK ROLL FORMING

High speed metal glazed tile machine roofing sheet making machine
Hot sale to Azerbaijan

Design Idea:
High speed:0-8m/min

Special Design Cutting Device:As azerbaijan customer’s requirement different with others,for the cutting device we made special design and obtain a patent.
Stable Transmission: gearbox drive.

Profile drawing for reference:

this type glazed tile roof sheet very hot sale in Azerbaijan, normally material feeding width1250 mm,and Product effective width 1000 mm.As we sold many glazed tile machines to Azerbaijan,we have rich experience on it to confirm the finished product good and suit for market.

Processing Flow

Decoiler-Feeding Material-Roll Forming-Cutting-Receiving The Product
Metal Glazed Roof Tile Roll Forming Machine Hot Sale To Azerbaijan
Raw Material
PPGI
Material Thickness: 0.32-0.8 Mm
Machine Frame
350# H Steel Frame Welded
Machine Structure
Vertical Arch Frame Structure
Material Of Rollers
45# Steel,Chromed Treatment (Cr Thickness:0.05 Mm), Anti-Corrosion,Increase Hardness, Ensure The Precision And Good Abrasion Performance.
Forming stations
16 stations
Diameter of shafts
Φ80mm
Material of shafts
45# Steel Tampering Treatment, Prevent Deformed And Improve The Hardness
Forming speed
About 0-8m/min
Voltage
380v 50hz 3phase Or As Request
Transmission
Gear Box Transmission(Bevel Gear Inside)
Material Of Gear: 20 Crmnti
Material Of Gear Box: Iron Casting
The connection between gear boxes are chains
Gear box will connect with the rolling station one for one
Advantage: can improve the speed directly after cutting
Work power
11 kw ( gear reducer and servo motor driving)
Cutting blade material
Cr12Mov quenched treatment to improve hardness
Cutting type
Hydraulic cutting

 

PRODUCT DISPLAY

6 Tons Hydraulic Decoiler
Carrying capacity: 6 tons
Max coil width: 1250 mm
Feeding speed: 0-40 m/min (adjustable)
Driving motor power: 3 kw
Hydraulic motor power: 5.5 kw
Structure: welding by the steel plates and profiled bar.
The decoiler is equipped with the brake system
Feeding Device
1. Rubber rollers protect raw material surface
2. With handwheels easy adjust for feeding different thickness raw material.
3.the platform width is adjustable by hand wheel, have the bearing inside to protect the edge of the steel sheet.
Roll Forming Device
1.45# Steel,Chromed Treatment (Cr Thickness:0.05 Mm), Anti-Corrosion,Increase Hardness, Ensure The Precision And Good Abrasion Performance.
2. Each roller has number and with keynotes, it can fix on the shaft stablely
Transmission Device

Gearbox transmission,stable and no loose.

Hydraulic Cutting Device
1.Adopt double oil cylinder more stable than single oil cylinder
2.Hydraulic motor power 5.5 kw with energy accumulator
3.Cutter material :GB-Cr12 with heat treatment
4.Cutting length tolerance ±10m/2mm
5.Cutting feature :Steady and safe working condition and low sounds
PLC control system
Brand
PLC brand : Delta
Inverter brand: Delta Low electric part: Schneider
Encoder: Omron
Function:
1.Adopted aviation plugs,easy installation. 2.Full automatic easy operation. 3.Operation language:English(provide customized)
4.National coinsurance,spar parts Brand Siemens and Schneider.
Hydraulic station
4.5kw motor with cooling system for long time using.
Automatic Stacker
Stacking principle: the top sheet will not damage the sheet below, the profile of the sheet below will match the profile of the top sheet
Max. Length of the sheet: 3000 mm
Max. Width of the sheet: 1250 mm
The thickness of stack: 300 mm
Carry arms control: pneumatic (the air pump is provided by the user)
Push system: cylinder driving and controlled by control station, function: to align the sheets