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STUD TRACK ROLL FORMING

ZTRFM Most Popular Metal Deck Roll Forming Machine Steel Structure Floor Deck Roll Forming Machine
Design Idea:

Logo press: add the logo press for customer, the logo will be pressed when the share part do the shearing job.

Good shearing: shearing system adopt double oil cylinder 7.5kw motor, more stable than single oil cylinder and can guarantee the cutter can cut 1.5mm thickness material easily.
Stable-transmission: 2 inches double chain with chain tensors.

Profile drawing for reference:

We made many floor decking machines for the North American countries, such as the America,
Canada, Mexico. Especially for the America, we already sent many floor decking machines to there, we have customer from New York,Florida, Texas, California as so on.
The floor decking machine America use are almost same and standard,1.5B type is one they normally used. and the material thickness they used are Gauges 16 18 20 22 as so on. Most of the metal floor decking panel are 36” effective width and 48” input material width.

Processing Flow

Decoiler-feeding material-roll forming-cutting-receiving the product
1.5B metal roof deck floor decking panel machine for north america
 
Raw material
Galvanized coils yield strength till 550 Mpa
Material thickness:16-22gauge( 0.8-1.5 mm)
Machine frame
400 H beam steel welded
Roller fixer
Middle plate (thickness 20mm)
Material of rollers
Gcr15 quenching treat HRC58-60
Forming stations
28 roller stations
Diameter of shafts
φ 95 mm
Material of shafts
45# steel precision-machined
Forming speed
0-15 m per minute
Voltage
480 v 60 hz 3 phase or as request
Transmission way
Gear and 2 inches double chain with chain tensors
Drive motor
Power:18.5 kw x 2 sets
installation: inside the machine
Cutting blade material
Cr12Mov quenched treatment to improve hardness
Cutting type
Hydraulic cutting
Dimension of the machine
15000 х 1850 х 1500 mm
Weight
about 15.5 t

 

PRODUCT DISPLAY

12 tons hydraulic decoiler with loading car
Loading capacity: 12t
Max coil width: 1250mm
Coil inner diameter: 480-610mm
Hydraulic mandrel expansion
Electric motor mandrel drive
Hydraulic motor power: 5.5kw
Drive motor power: 7.5kw
Feeding device
1. Rubber rollers protect raw material surface
2. With handwheels easy adjust for feeding different thickness raw material.
3.The feeding part is mold iron frame ,and there is a handle can adjust feeding width
Roll forming device
1.rollers Gcr15 quenching treat HRC58-60 good hardness for long service time.
2.Each roller has number and with keynotes, it can fix on the shaft stablely
Transmission device
1.Gear and 2 inches double chain drive,strong and stable.
2.chain tensors design- can guarantee the chain is not loose after long time use
Hydraulic cutting device
1.Adopt double oil cylinder more stable than single oil cylinder
2.Logo press device added
PLC control system
Brand
PLC brand : Delta
Inverter brand: Delta
Low electric part: Schneider
Encoder: Omron
Function:
1.Adopted aviation plugs,easy installation.
2.Full automatic easy operation.
3.Operation language:English(provide customized)
4.National coinsurance,spar parts Brand Siemens and Schneider.
Hydraulic station
7.5kw motor with cooling system for long time using.
Spar parts
Our machine warranty time 2 years and the below spare parts are with the machine send to you free of charge